Complete production line consist of raw material preparation, forming, firstly drying, glazing, secondly glazing, firing, inspection and packing. The raw material preparation and forming adopt fully automatic system, use energy saving gas firing tunnel kiln, achieve temperature automatic control, the kiln car running system can be adjust to fully auto, semi-auto or manual.
Forklift load the raw material -→ Box feeder -→belt conveyor -→roller crusher -→double shaft mixer -→roller crusher -→double shaft mixer -→roller crusher -→ high strength double shaft mixer(granulation) -→ Ageing room Above design capacity is 120t/h
Production process: Box feeder→double shaft mixer→de-airing extruder→cutting machine→belt conveyor→tile press→belt conveyor→auto load to drying car→firstly drying kiln→glazing→second drying kiln→ tunnel kiln firing→ product unload→inspection and packing.
Production process: De-airing extruder-→ hydraulic tile press-→load to drying car-→nature drying-→first drying kiln-→glazing manually-→secondly drying kiln-→tunnel kiln firing-→unload the product-→inspection and packing.
Main technical parameter of kiln
S/N |
Item |
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| 1 | Products |
Clay roofing tile |
Firing in one time |
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| 2 | Capacity |
/ Pcs/day |
≥20000 | 315*315*20 Based on 315*315*20 |
|
| 3 | Kiln length |
M | 110 | ||
| 4 | Effective width |
M | 2.6 | ||
| 5 | Effective height |
M | 0.4 | 1 1 Layer |
|
| 6 | Yearly working days |
Day |
330 | ||
| 7 | qualified rate of firing |
% | 95 | ||
| 8 | Firing period |
Hours |
16-24 16~24 |
,20h Adjustable, based on 20h |
|
| 9 | Loading size of kiln car |
M | 2.6*2.45*0.4 | L*W*H | |
| 10 | Loading QTY of kiln car |
/ Pcs |
330 330 |
310*310*20 Based on 310*310*20 |
|
| 11 | Kiln car Qty |
set |
77 | 45 Inside kiln 45 sets |
|
| 12 | Firing temperature |
ºC | 1100-1150 | 1180 Max.Firing 1180 |
|
| 13 | firing atmosphere |
oxidation |
flame bare firing |
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| 14 | Fuel type |
Kcal/M3 | Nature gas |
8500 Thermal value 8500 |
|
| 15 | Nozzles Qty |
Pcs |
92 | arranged for the time being |
|
| 16 | Nozzles type |
High speed isothermality |
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| 17 | Temperature control type |
PLC+ PLC + Computer |
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| 18 | Outside kiln control |
// Auto/manual/switch |
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| 19 | smoke exhaust method |
Mechanical |
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Motor power |
KW | :299 About 299 |
128KW Include 128KW for spare |
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Remark: Kiln car quantity includes 65 sets in tunnel kiln and 12 sets in second drying kiln, total are 77 sets.
